The preparation of raw materials in ceramic enterprises basically adopts ball milling process, and it is also batch ball milling process. Why on earth? According to the response of relevant people, there are two main reasons for using ball milling process and batch ball milling process:
1.There are many kinds of ceramic raw materials with different proportions, and the raw materials after ball milling are highly common;
2、 After the batch ball milling process, there is no excessive crushing of raw materials, which is conducive to enhancing the plasticity of raw materials.
Ceramic enterprise raw material preparation of batch, batch grinding and grinding different continuous grinding technology, are inseparable from the batch ball mill process, except two obvious characteristics of the ceramic enterprises of raw material preparation using batch ball mill another big advantage is that can realize the energy saving, according to the statistics, batch +batch grinding can save energy consumption of about 15-18%.
What kind of equipment is the batch ball mill?
Referred to as “batch grinding, batch ball mill is a dry wet method is used to batch operation of the new type ball mill equipment, mainly used in feldspar, quartz, clay and all kinds of ores and other non-metallic materials of flour processing, built-in lining board selects the 92 ceramic lining, can meet the ceramic material when the ball mill without iron, impurities, such as pollution, and to obtain high purity raw materials powder.
Can it meet the fineness requirements of ceramic materials?
Due to the different ratio of ceramic raw materials, the fineness of the raw material powder is also different. Some raw material powders require 80 mesh, some require 120 mesh, and some require more than 300 mesh. Can the discharge standard of batch ball mill meet the fineness requirements?
Batch ball mill has a variety of models, the discharge standard of each model is basically between 80 and 325 mesh, the fineness is about 0.178 — 0.044um, it can be seen that the grinding process meets the fineness requirements of ceramic raw materials. And the batch ball mill ball grinding process is more advanced, the ball stone ratio is scientific, the overall grinding fineness is high, high efficiency, avoid coarse grain and overgrinding phenomenon at the same time, the fineness is uniform, high screening rate.
Is the operation labor intensity high? How about the ball stone and cost consumption?
Whether charging or discharging, is the need for a certain number of operators, because the labor price is higher and higher, many enterprises for labor cost input can be said to be unbearable, then the batch ball mill is the same?
Although the batcht ball mill is a feeding method, but a feeding volume can be as high as 60 tons, or even higher, grinding fineness can be mastered according to the grinding time, in the grinding time, is not manual operation, which can be very good to reduce the labor intensity of the operator. If it is a number of batch ball mill work together, can be configured with PCL centralized control system, centralized control, which can be very good to reduce the operator, so the batch ball mill does not exist the disadvantages of high labor cost and high labor intensity.
About the problem of ball stone, because the batch ball mill adopts the grinding process of “less grinding “, and 92 ceramic materials belong to the material with low self-wear energy, so the user does not need to worry about the problem of ball stone consumption. The energy-saving motor equipped with the batch ball mill can not only enhance the stability of the power system, but also help to save power consumption. In general, the effect of energy saving and cost reduction is obvious.
Post time: Aug-05-2022