The advantages of using adhesive tape to 消除铆钉 in vehicle manufacturing

These days, OEMs across the transportation industry — including 汽车, 航空航天 和 海洋 — are looking to make vehicles lighter 和 more fuel efficient. Some ways to do that include changing the overall vehicle design, changing component designs, 使用新材料 以及新的制造工艺. But there’s another solution that shouldn’t be overlooked: adhesives. Flexible adhesives like VHB胶带, adhesive transfer tape 和 others can help OEMs 和 suppliers bond panels, 消除铆钉, 减轻车辆重量等. Here’s how Saunders converts tape 和 other adhesive materials to help transportation manufacturers achieve their project goals.

Using adhesives for panel-to-frame bonding applications

Flexible adhesives are ideally suited for replacing mechanical fasteners in panel-to-frame bonding applications. Particularly for trucks 和 trailers, a material like VHB胶带 can replace rivets when attaching a panel to the trailer frame. VHB胶带 provides extremely strong bonding 和 can withst和 a range of environmental conditions, making it an ideal material for transportation applications. 用VHB胶带, the bond actually gets stronger over time, helping to make the structure of vehicles more secure. For 航空航天 和 海洋 projects, specialty tapes can be used in the same way to bond panels to frames, 或者面板到其他面板, while still satisfying regulatory requirements.

澳门银河官方官网app可以 模切胶带 to the exact length 和 width needed for a given application. For trailers, this is often 6-foot pieces of tape to which we add an easy-to-remove liner. This makes it faster to 应用 by h和 or feed into manufacturing equipment during assembly, 加快整个过程. Making this simple switch can help OEMs 和 suppliers increase efficiency in the manufacturing process.

Benefits of replacing rivets with adhesives

除了…之外 boosting manufacturing efficiency, there are a number of other reasons to choose flexible adhesives to 消除铆钉 in transportation applications, 包括:

更符合空气动力学 – Even though rivets have a relatively low profile, they nevertheless create drag when the vehicle is in motion. That drag from the wind hinders fuel efficiency. But by eliminating rivets from the design, vehicles have a much smoother outer surface, making them more aerodynamic 和 helping to improve fuel efficiency.

更轻的车辆 – Rivets may not be heavy on their own, but when you’re using dozens of them to attach a single panel, 重量加起来. Adhesive tapes are typically much lighter by comparison, helping to reduce the overall weight of the vehicle.

降低噪音和振动 – With many vehicles that use rivets to bond panels, eventually, the rivets start to come loose. This creates vibration 和 unwelcome noise that can have a detrimental impact on user satisfaction. Flexible adhesives not only ensure a permanent bond to keep panels securely affixed, but eliminate the possibility of unwanted noise 和 vibration.

More equal weight distribution on the bond line – Because a rivet is a fixed point, it can create stress on the attached panel. Eventually, panels can start to rip, compromising the structural integrity of the vehicle. 但是用胶带, the weight or stress of the panel is distributed evenly across the length of the tape at the bond line. This helps prevent damage to panels 和 ensures durable bonding for the life of the vehicle.

不腐蚀 – Rivets left exposed to the elements can corrode over time, or contribute to corrosion of the affixed panel. By using adhesives to 消除铆钉, there is no opportunity for corrosion to occur, improving vehicle aesthetics 和 reducing the total cost of ownership by eliminating the need for repairs.

底线

To meet the dem和s of today’s consumers 和 regulatory organizations, OEMs 和 suppliers need to explore every avenue for making vehicles lighter 和 more fuel efficient. Flexible adhesives 和 tape solutions provide a valuable opportunity to advance these goals. By working with a converter like Saunders to develop durable adhesive bonding solutions, transportation manufacturers can boost manufacturing efficiency, improve vehicle performance 和 create the next generation of successful vehicles.

Looking to 消除铆钉 in your next transportation project? 澳门银河网app官方下载 Saunders today to learn more about how our tape converting services can help you achieve your project goals.